Location: Gastonia, North Carolina
Job Type: Full-time
Industry: Manufacturing / Metal Fabrication
Why Join IFAB Corp.?
At IFAB Corp., we are a leading manufacturing company specializing in high-precision metal fabrication, assembly, and coating services. Our state-of-the-art facility features cutting-edge technology, including advanced lasers and coil stamp machinery. We take immense pride in our culture of quality, safety, operational excellence, and continuous innovation.
We are seeking a detail-oriented and proactive APQP Engineer to lead new product launches, ensure robust manufacturing processes, and deliver defect-free parts to our OEM customers from day one.
Role Overview
As our APQP Engineer, you will own the Advanced Product Quality Planning process from quote award through production launch. You will work closely with Engineering, Tooling, Production, Quality, and Customers to plan, validate, and launch new and changed parts across stamping, laser cutting, tube bending, forming, welding, assembly, and finishing (e-coat and powder coat). You will directly impact launch success, customer satisfaction, and long-term product quality.
Key Responsibilities
APQP Program Management: Lead the five phases of APQP for new and changed parts, managing timelines, deliverables, and gate reviews to ensure on-time launches.
PPAP Preparation & Submission: Prepare, compile, and submit complete PPAP packages (Levels 1–5) per AIAG and customer-specific requirements, and secure customer approval.
Core Quality Tools: Develop and maintain Process Flow Diagrams, PFMEAs, Control Plans, and work instructions; lead cross-functional teams in risk assessment and mitigation.
Measurement & Process Validation: Plan and execute MSA (Gage R&R), dimensional layouts, capability studies (Cpk/Ppk), and run-at-rate trials to validate process readiness.
Continuous Improvement: Support root cause analysis (8D, 5 Why, Ishikawa) and corrective actions, applying lessons learned to future launches.
Safety & Sustainability: Active commitment to Environmental, Health, and Safety (EHS) standards, maintaining a safe, compliant, and sustainable production environment.
Qualifications & Requirements
Experience: 3+ years of APQP/PPAP experience in automotive, heavy truck (Class 6–8), agricultural equipment, or a related metal fabrication environment.
Technical Proficiency: Strong knowledge of AIAG core tools (APQP, PPAP, FMEA, MSA, SPC) and IATF 16949 / ISO 9001 requirements; ability to read and interpret blueprints and GD&T.
Process Knowledge: Familiarity with stamping, laser cutting, welding (MIG/TIG, spot, robotic), and coating processes is highly preferred.
Core Skills: Project management, cross-functional leadership, problem-solving, and clear communication with customers and internal teams.
Software: Proficiency with Microsoft Office; experience with ERP systems, customer portals, and statistical software (e.g., Minitab) is a plus.
Education: Bachelor’s Degree in Mechanical, Industrial, Manufacturing, or Quality Engineering, or a related field.
What We Offer
