American Battery Solutions has a full-time opening for a Senior Mechanical Engineer - Battery Module in Lake Orion, Michigan.
Job Summary:
The Senior Mechanical Engineer – Battery Module is responsible for the design, development and execution of core battery mechanical system components and assemblies. The individual will be responsible for defining, documenting, and designing battery pack and battery module mechanical and thermal components and assemblies, and overseeing validation of those components and assemblies.
This role requires the ability to apply technical knowledge to innovative designs, drive resolution of challenges, and take ownership of new product development activities.
Responsibilities:
- Apply technical knowledge to the on-time delivery of work products through the product development life cycle for each project.
- Own the design & development of efficient designs for components & sub-assemblies.
- Work in concert with manufacturing engineers in the development of processes & tools supporting manufacture and assembly.
- Component definition, sizing, selection, and design of battery module & pack mechanical and thermal components (e.g., battery structure, enclosures, injection molded plastics, cooling plates, mechanical joining methods).
- Work closely with Systems Engineers and CAE Engineers to prove out design concepts prior to battery pack prototype builds.
- Act as a mentor and advisor to Design Release Engineers (DREs) on the team.
- Key contributor to mechanical system DFMEAs/PFMEAs, DVP&Rs and Product & Process design reviews.
- Lead supplier evaluation and development for responsible commodities, in collaboration with purchasing.
- Support prototype system builds by ensuring parts are on time and that issues are resolved in a timely manner.
- Adhere to federal and state regulations.
- Adhere to all company policies, processes, and procedures.
- Performs other duties as requested, directed, or assigned.
- Predictable and reliable attendance.
Position Qualifications:
- Bachelor’s degree in Mechanical or Mechatronics Engineering or equivalent degree with relevant experience.
- Minimum of seven (7) years’ of engineering experience, with at least six (6) months of experience in high voltage (>350V) electrification product design or product development.
- Minimum of seven (7) years’ of design and release experience with plastic injection molding, thermoforming and diecutting commodity products.
- Three (3) years’ of experience with safety-relevant commodity systems and common standards (e.g. FMVSS).
- Minimum of two (2) years’ of experience with integration of electronic components into mechanical systems.
- Experience designing to satisfy common automotive & industry standards.
- Demonstrated experience taking responsible designs and products from concept through production launch.
- Strong experience in APQP, creating DVP&R and FMEAs.
- Expertise with design for manufacturing (DFM) and management of manufacturing complexity.
- Experience with requirements management tools to drive architecture and requirements for responsible designs. Understanding of interactions between hardware and software requirements.
- Prior experience in a team leadership role within an engineering or commodity team.
- Experience with managing innovation projects and implementing novel technology.
- Demonstrated innovation via USPTO patent application filings.
- Adept in Design for Six Sigma (DFSS) as well as various reactive problem-solving tools. DFSS Green Belt Certified.
- Proficient in root cause analysis and resolution.
- Proficient in understanding CAE models, including deciphering boundary conditions, assumptions, and model limitations.
- Adept in data processing and statistical analysis.
- Effective communicator, capable of concisely presenting highly technical test data to internal and external customers, as well as effectively communicating with suppliers.
- Experienced with the design, handling, and manufacture of high-voltage lithium-ion battery systems.
- Self-motivated problem solver; pays attention to the details.
- Challenges the status quo and strives for continuous improvement.
Key Competencies:
- Decision Making & Analysis: Makes sound decisions based upon a mixture of data-driven analysis, expertise, experience, and judgment; collects relevant information, seeks input from others, and identifies connections and/or root causes of problems.
- Takes Initiative: Exhibits strong drive for results and success; conveys a sense of urgency and drives issues to closure; persists despite obstacles and opposition.
- Continual Improvement: Displays a consistent orientation toward producing the highest quality products or services, while keeping a focus on sustainability. Constantly looking for incremental improvements in work processes and results.
- Delivers Results: Achievement oriented, feeling a sense of urgency to reach goals on time, if not before.
- Mission, Vision, Values, and Strategic Priorities Focused: Understands and actively supports the organization’s mission, vision, values, and strategic priorities.
- Assertiveness: Maintaining a position when you know you are right; standing up to others and expressing views without fear or for approval and without engaging in unnecessary aggression.
Physical Requirements / Working Conditions:
The physical demands described here are representative of those that must be met by an employee to successfully perform the essential functions of this job. Reasonable accommodations may be made to enable individuals with disabilities to perform essential functions.
- Prolonged periods sitting at a desk and working on a computer.
- Ability to adjust focus, especially due to concentration on a computer screen.
- Must be able to maintain attention for long periods of time.
- Works in a temperature-controlled office environment, with occasional work in outdoor weather conditions, and in industrial environments.
- The noise level in the work environment can be moderately loud.
Why Join Us
American Battery Solutions (ABS) provides comprehensive 100% employer paid benefit plans to employees and their family, competitive salary and retirement program. ABS employs a diverse and inclusive workforce.
Benefits Overview
- Paid time off includes 4 weeks, 15 holidays, and parental leave.
- 100% company-paid medical, dental, vision, short-term disability, long-term disability, and life insurance.
- Flexible Spending Account (FSA) and Health Savings Account (HSA) offerings.
- Company provided 401K savings plan with immediately vested matching contributions to help you save for retirement.
- Voluntary benefits offerings.
- Tuition assistance.
- Employee Referral Program.
- Employee development and career growth opportunities.
About Us
American Battery Solutions Inc. (“ABS”) is a manufacturer of advanced batteries for commercial, fleet, and industrial on- and off-road vehicles. Located in the heart of the U.S. automotive region with facilities in Michigan and Ohio. In 2023, ABS was acquired by Komatsu, a world leader in construction, mining, forestry, and industrial heavy equipment in support of Komatsu’s 2050 carbon neutrality goal. ABS continues to operate as an independent entity serving Komatsu applications while continuing to expand and grow our core commercial, fleet and industrial business.
As we have grown, ABS has assembled a world-class team of dedicated and experienced engineers. This team is equipped with a deep understanding of high-voltage, automotive-grade battery systems from concept development and prototyping, to testing and validation, to high-volume production. We pride ourselves on developing a diverse team of next generation battery experts.
The Location - Lake Orion
American Battery Solutions Headquarters and Innovation Center is located in the heart of South-East Michigan in Orion Township. Orion Township is a Pure Michigan Trail Town that has a long-standing dedication to enhancing trails and pathways in its community, which is home to the Polly Ann Trail, Paint Creek Trail, and Iron Belle Trail. The township boasts more than 50 miles of trails. Southeast Michigan also boasts some of the best eating around! Whether your interest is in furthering your education, enjoying one of the many regional sporting events, or enjoying the vast outdoors that Michigan has to offer, you’ll be at the center of it here!
AMERICAN BATTERY SOLUTIONS IS AN EQUAL OPPORTUNITY EMPLOYER.
